Getting the dimensions right matters more on a mantel than almost anywhere else, because the mantel's relationship to the firebox is visible and proportional in a way a shelf on a side wall isn't.
Length is the most visible dimension. Standard lengths available to order directly are 48", 54", 60", 66", and 72". For a fireplace, the mantel should typically extend 3" to 6" beyond the firebox opening on each side, which gives it visual weight without overwhelming the wall. A 36" firebox opening calls for roughly a 48" mantel; a 48" opening calls for a 60" or 66". If your firebox is wider than what those numbers accommodate, or you need something shorter, reach out directly and I'll work out a custom size.
Height and depth are sold together as square profiles: 4"x4", 5"x5", 6"x6", or 7"x7". The profile you choose affects how substantial the mantel reads on the wall. A 4"x4" is clean and understated; a 7"x7" reads as a genuine beam. For most fireplaces, a 5"x5" or 6"x6" hits the right balance of presence without feeling heavy. Taller ceilings and larger fireboxes tend to call for the larger profiles.
Custom sizing is available for anything outside the standard options. The online configurator covers the most common combinations; if you need a different length, a non-square profile, or something specific to your space, email ben@shelfexpression.net with your dimensions.
For more on how mantel height and depth interact with fireplace proportions, check out our post What to Know Before Purchasing a Mantel for Your Fireplace.